ball mills and sag mill problem

Ball Mills and Sag Mill problem AMP Maintenance Forums

Nov 21, 2007  Ball Mills and Sag Mill problem. RM Registered Member. Hello all, I work in an industrial copper company as vibration analysis supervisor. This company started to work about 2 years ago. We have two Ball Mills and one Sag Mill. We had some visual inspection on pinion and ring gears, during these inspections we found some abnormal wear on this ...

Difference Between Sag Mill vs Ball Mill - mech4study

Oct 12, 2017  SAG mill make use of steel balls included with some large and hard rocks for grinding. These mills utilize the balls in making the large fragments of materials broken into pieces. The ball charge of a SAG mill is about 9% to 20%.This process takes place inside the large rotating drum of SAG mill which is filled with balls partially.

What's the Difference Between SAG Mill and Ball Mill ...

SAG mills grinding media includes some large and hard rocks, filled rate of 9% – 20%. SAG mill grind ores through impact, attrition, abrasion forces. In practice, for a given ore and equal processing conditions, the AG milling has a finer grind than SAG mills. How does a sag mill work?

difference between sag and ball mill

difference between sag and ball mill. Mar , this article introduces the differences between ball mills, rod mills and sag mills grinding media comparison different grinding media is a significant difference between these three kinds of mills not only the types of media, but also the charge ratio is different the following table gives a brief summary

(PDF) LARGE DIAMETER SAG MILLS NEED LARGE DIAMETER BALL ...

In some plants the performance of large diameter ball mills is not as efficient in energy consumption as predicted from the performance of laboratory and pilot-plant ball mills. Ball mill scale-up ...

Solito, Inc. Ball Mills

Ball Mill Problem: The mine experienced repeated failures of pumps used on ball mills to circulate lubricating oil. The unscheduled downtime accumulated quickly. Resulting losses of productivity was averaging 12 hours per event six times a year. Solution:

Dynamic Modeling and Simulation of SAG Mill Circuits with ...

AG/SAG mill is inefficient in grinding particles of a certain size, typically in the range of 25-55 mm, i.e., pebbles. Therefore, cone crushers are often used as pebble crushers and integrated into AG/SAG mill circuits to break the critical size particles that accumulate in the mill and to increase the performance of the primary grinding circuits.

problems of liners sag mill - helderbergdietitians.co.za

Liners Liner Backing Ball Re-Grind Rod Sag Mills . Get Information on our availability to install your liner backing and liners for ball, re-grind, rod, and sag mills. and sag mills please contact your local ICS . Get Price problems facing sag mills biit. problems facing sag mills (SAG) mills and recently, ball mills are also being considered.

ball mills and sag mill problem - kokeneteke.be

ball mills and sag mill problem - asilonidofateefolletti.it. genous and ball mills for wet and dry grinding. - Following the SAG mill will be two 9,000-hp ball mills, each one 20-ft . industry where mill expansion problems make it less practical to use a Issues have arisen where the expected SAG mill specific energy is greater than 10 concluded that: • the bond ball mill work indices ...

TECHNICAL NOTES 8 GRINDING R. P. King

the mill is used primarily to lift the load (medium and charge). Additional power is required to keep the mill rotating. 8.1.3 Power drawn by ball, semi-autogenous and autogenous mills A simplified picture of the mill load is shown in Figure 8.3 Ad this can be used to establish the essential features of a model for mill

RoM BALL MILLS - A COMPARISON WITH AG/SAG MILLING

To avoid the problems encountered with operations involving AG/SAG and conventional ball mills, RoM ball mills have been introduced in some of the South African platinum operations.

(PDF) LARGE DIAMETER SAG MILLS NEED LARGE DIAMETER BALL ...

In some plants the performance of large diameter ball mills is not as efficient in energy consumption as predicted from the performance of laboratory and pilot-plant ball mills. Ball mill

Optimizing your SAG mill operation - International Mining

In the past, when primary, secondary and tertiary crushers fed material directly to large ball mills, the energy efficiency of the concentrator was determined for the most part by the ball mill operation, whereas now the energy efficiency of a plant often rests largely on the SAG mill

Industry: Autogard 820 Series Torque Limiters Protect ...

Horizontal SAG mill Problem/Requirement: Uneven torque loads, shock loads and overloading can damage system components in ball and SAG mills Solution: Autogard 820 Series Torque Limiter Result: Autogard 820 Series Torque Limiter disconnects equipment as soon as the jam occurs, protecting equipment and eliminating maintenance downtime Ball and ...

A Method of C alculating Autogenous/ Semi-Autogenous ...

stage ball mills, rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method. Rod mill and AG/SAG mill products are similar and tend to be not as steep as a 0.5 slope when plotted on log-log paper. This is because the particle size distribution (PSD), these mills

SAG Mills and Ball Mills - YouTube

Dec 21, 2016  2 parallel SAG Mills each feeding 2 parallel Ball Mills (4 total). Around 50,000 TPD total grinding circuit capacity.

What’s the difference of Ball mill, SAG mill, AG mill?

Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.

Modelling: Transfer size limits - SAGMILLING.COM

For example, the SAG mill may have 10 MW of power draw available and the two ball mills each of 7.5 MW of power draw available for a total of ratio of 10:15 (1:1.5). The software uses the particular power model (Bond/Barratt, Morrell Mi, etc.) to determine what is the transfer size where the ratio of E SAG to E ball matches the ratio of mill ...

Optimization of mill performance by using

Optimization of mill performance by using online ball and pulp measurements by B. Clermont* and B. de Haas* Synopsis Ball mills are usually the largest consumers of energy within a mineral concentrator. Comminution is responsible for 50% of the total mineral processing cost. In today’s global markets, expanding mining groups are trying

SAG and Ball Mills - YouTube

Mar 13, 2015  About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy Safety How YouTube works Test new features Press Copyright Contact us Creators ...

Performance enhancement tools for grinding mills

SAG and ball mills have grown in size and there are now many operational mills in the range of 28–40 feet in diameter with installed powers ranging between 8–20 MW. The very high capacity of these mills and the common use of variable speed drives often result in operational problems. These problems are associated with high-energy

TECHNICAL NOTES 8 GRINDING R. P. King

the mill is used primarily to lift the load (medium and charge). Additional power is required to keep the mill rotating. 8.1.3 Power drawn by ball, semi-autogenous and autogenous mills A simplified picture of the mill load is shown in Figure 8.3 Ad this can be used to establish the essential features of a model for mill power.

The Selection and Design of Mill Liners

mills in the older plants that had many mills in parallel. In fact this is generally still the case in the multi-stream plants, where mill liner design and selection is only tackled on a cost consumables basis. However, the gains to be had through good liner design and selection are just as great as on the large SAG mills.

How grinding mill design changed over the last 30 years ...

Jun 03, 2020  Note that ball mills are heavier than SAG mills, therefore, it may be misleading to think that large SAG mill designs lead the way. Reference: Autogenous and Semiautogenous Mills, 2015 Update by F. Tozlu, M. Fresko, 2015 SAG Conference, Vancouver, British Columbia, September 2015; and other OEM installation lists.

RoM BALL MILLS - A COMPARISON WITH AG/SAG MILLING

To avoid the problems encountered with operations involving AG/SAG and conventional ball mills, RoM ball mills have been introduced in some of the South African platinum operations.

Optimizing your SAG mill operation - International Mining

In the past, when primary, secondary and tertiary crushers fed material directly to large ball mills, the energy efficiency of the concentrator was determined for the most part by the ball mill operation, whereas now the energy efficiency of a plant often rests largely on the SAG mill

Ball Mill - an overview ScienceDirect Topics

The ball mill accepts the SAG or AG mill product. Ball mills give a controlled final grind and produce flotation feed of a uniform size. Ball mills tumble iron or steel balls with the ore. The balls are initially 5–10 cm diameter but gradually wear away as grinding of the ore proceeds. The feed to ball mills (dry basis) is typically 75 vol ...

I-203 I-204 INTRODUCTION

same conditions apply in sag mills. However, in this case the required balance between coarse and intermediate size rocks is different to that for ag mills. This is because the steel balls in the sag mill do the duty of the larger rocks. As a result the more balls that are loaded into the sag mill the fewer larger rocks are required.

Industry: Autogard 820 Series Torque Limiters Protect ...

Horizontal SAG mill Problem/Requirement: Uneven torque loads, shock loads and overloading can damage system components in ball and SAG mills Solution: Autogard 820 Series Torque Limiter Result: Autogard 820 Series Torque Limiter disconnects equipment as soon as the jam occurs, protecting equipment and eliminating maintenance downtime Ball and ...

What’s the difference of Ball mill, SAG mill, AG mill?

Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.

A Method of C alculating Autogenous/ Semi-Autogenous ...

stage ball mills, rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method. Rod mill and AG/SAG mill products are similar and tend to be not as steep as a 0.5 slope when plotted on log-log paper. This is because the particle size distribution (PSD), these mills

Dynamic Modeling and Simulation of SAG Mill Circuits

AG/SAG mill is inefficient in grinding particles of a certain size, typically in the range of 25-55 mm, i.e., pebbles. Therefore, cone crushers are often used as pebble crushers and integrated into AG/SAG mill circuits to break the critical size particles that accumulate in the mill and to increase the performance of the primary grinding circuits.

Ball Mill Critical Speed Working Principle - YouTube

Jun 20, 2015  https://911metallurgist/blog/ball-mill Learn about Ball Mill Critical Speed and its effect on inner charge movements. The effect of Ball Mill RPM s...

ball mills and sag mill problem - theatredurelais.fr

A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21 . The largest SAG mill is 42 (12.8m) in diameter powered by a 28 MW (38 000 HP) motor. A SAG mill with a 44 (13.4m) diameter and a power of 35 MW (47 000 HP) has been designed. Chat Online; SAG and Ball MillsYouTube

Optimization of mill performance by using

Optimization of mill performance by using online ball and pulp measurements by B. Clermont* and B. de Haas* Synopsis Ball mills are usually the largest consumers of energy within a mineral concentrator. Comminution is responsible for 50% of the total mineral processing cost. In today’s global markets, expanding mining groups are trying

Advanced Controller for Grinding Mills: Results from a ...

ore per day in six overflow ball mills. The concentrate is transported to a smelter a few miles away. The crushed ore from primary and secondary ores is conveyed into bins. The ore from the bins is fed into the ball mill using a conveyor belt. The ball mill grinding circuit is illustrated in Figure 2. % Solids 78.9 Circulating Load 474% Advance ...

Ball Mills - an overview ScienceDirect Topics

Oleg D. Neikov, in Handbook of Non-Ferrous Metal Powders, 2009 Tumbling Ball Mills. Tumbling ball mills or ball mills are most widely used in both wet and dry systems, in batch and continuous operations, and on a small and large scale.. Grinding elements in ball mills travel at different velocities. Therefore, collision force, direction and kinetic energy between two or more

AG Mill and SAG Mill - ball mills supplier

In general, the SAG mill manufacturers will control the addition amount of medium such as steel ball at 2-8%, so that the capacity of semi SAG mill to process materials can be increased by 10-30%. The SAG mill liners wear will increase by 15% due to the impact of medium such as steel ball during the SAG mill operation.